Industrial Vibration Sensor & Temperature Sensor for Smart Manufacturing

Rugged Dual-Parameter Condition Monitoring & Predictive Maintenance Device Engineered for Industry 4.0 Applications by SunBio IT Solutions in Bengaluru.

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Industrial Vibration & Temperature Sensor for Industry 4.0 Automation

Industry 4.0 Asset Health & Industrial Automation

As a cornerstone solution for Industry 4.0 and smart manufacturing, the SunBio Industrial Vibration & Temperature Sensor is a high-precision condition monitoring device engineered to detect early-stage mechanical anomalies in automated factory environments. By continuously measuring tri-axial vibration and surface temperature, it empowers industrial plants across Bengaluru and India to transition smoothly from reactive fixes to predictive maintenance.

Designed specifically for harsh factory floors, automated assembly lines, and continuous processing plants, the sensor integrates seamlessly with IIoT edge gateways, PLCs, and SCADA control platforms. It delivers real-time diagnostic telemetry, preventing costly downtime and maximizing equipment reliability.

Key Features & Technical Capabilities

Tri-Axial Vibration

Measures acceleration, velocity, and displacement across X, Y, and Z axes for comprehensive mechanical fault and harmonic analysis.

Integrated Temperature

Simultaneous surface temperature tracking for thermal stress analysis, bearing friction detection, and electrical overload warning.

Rugged Industrial Housing

IP68 stainless steel enclosure built to withstand aggressive washdowns, chemical exposure, heavy dust, and continuous vibration.

Industrial Protocols

Native support for Modbus RTU (RS-485), 4-20mA analog output loops, and wireless mesh topologies for modern smart factories.

Edge Threshold Alerts

Configurable localized alarm parameters enabling rapid edge warnings before structural irregularities impact production schedules.

Low Power Operation

Optimized energy management supporting long-term hardwired continuous telemetry or battery-backed wireless nodes.

Technical Specifications

Measurement Axes Tri-axial (X, Y, Z) acceleration, velocity, and displacement
Acceleration Range ±16g / ±8g selectable range with high frequency response
Temperature Range -40°C to +125°C (-40°F to +257°F) with ±0.5°C accuracy
Communication Interfaces RS-485 (Modbus RTU), 4-20mA current loop, optional Wireless / BLE
Enclosure Material Heavy-duty 316L Stainless Steel housing
Ingress Protection IP68 waterproof and dust-tight rating for submersible or washdown areas
Power Supply 12V to 24V DC industrial power input
Mounting Type Standard 1/4"-28 UNF threaded stud or magnetic mounting base

Frequently Asked Questions

Get expert answers about integrating vibration and temperature sensors into your smart manufacturing line.

In Industry 4.0 architectures, these sensors provide continuous physical layer telemetry (vibration and heat levels) for automated predictive maintenance, letting factory systems flag motor wear, misalignment, or bearing failures before unplanned stoppages occur.

The sensor is ideal for monitoring rotating industrial assets including electric motors, centrifugal pumps, industrial fans, blowers, gearboxes, compressors, and heavy automated machine tool spindles.

It supports standard industrial communication protocols including RS-485 Modbus RTU and 4-20mA analog outputs, allowing direct connection to industrial automation controllers, RTUs, or SunBio IIoT edge gateways.

Yes. Encased in a rugged 316L stainless steel housing with an IP68 rating, it is fully protected against heavy moisture, corrosive chemicals, dust, and continuous industrial washdown procedures.

Ready to Upgrade Your Plant to Smart Manufacturing?

Contact our automation engineering team in Bengaluru to get deployment specifications or a custom quote for your industrial facility.

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