Industrial IIoT Edge Gateway for Industry 4.0 & Smart Manufacturing

Rugged Multi-Protocol Edge Computing & Secure MQTT Cloud Telemetry Device Engineered for Industrial Automation and Smart Factory Solutions by SunBio IT Solutions in Bengaluru.

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Industrial IIoT Edge Gateway for Smart Manufacturing and Automation

What is an Industrial IIoT Edge Gateway? Bridging Shop-Floor Machinery with Industry 4.0

An Industrial IIoT Edge Gateway is a heavy-duty, deployment-ready edge computing device built to bridge legacy industrial equipment with modern cloud platforms. Designed for harsh manufacturing environments, electrical substations, and automated plants, this gateway aggregates real-time telemetry from PLCs, sensors, meters, and machinery as part of comprehensive Industry 4.0 and industrial automation initiatives.

Engineered by SunBio IT Solutions in Bengaluru, the gateway performs local data filtering, multi-protocol translation (Modbus, OPC UA, MQTT), and secure end-to-end cloud transmission. It ensures continuous plant visibility during intermittent network outages through built-in local store-and-forward data logging and robust PLC data logger capabilities.

Key Features & Industrial Automation Capabilities

Multi-Protocol Support

Seamlessly communicates with Modbus RTU/TCP, CANopen, Ethernet/IP, and proprietary PLC registers for factory automation.

Secure MQTT Telemetry

Transmits encrypted operational data directly to AWS, Azure, or private SCADA dashboards securely.

Rugged Enclosure

DIN-rail mountable IP30/IP40 housing engineered to operate under extreme temperatures (-20°C to +70°C).

Store-and-Forward

Prevents data loss during network interruptions by securely buffering telemetry on local flash storage.

Edge Computing

Runs local automation rules, threshold alerts, and anomaly detection prior to cloud transmission.

Dual Redundancy

Features dual Ethernet ports, optional 4G/LTE cellular failover, and high-speed Wi-Fi capability.

Technical Specifications

Processor & RAM High-Performance ARM Cortex / Industrial SoC with 1GB/2GB RAM
Storage 8GB / 16GB eMMC Flash for local logging and buffering
Communication Interfaces RS-485 (Modbus RTU), Dual RJ45 Ethernet (10/100/1000 Mbps), USB ports
Wireless Connectivity Optional Global 4G/LTE cellular module, Wi-Fi 802.11 b/g/n, BLE
Protocols Supported MQTT, HTTP/HTTPS, Modbus TCP/RTU, OPC UA, NTP, SNMP
Power Supply 9V to 36V DC industrial wide-range power input with reverse polarity protection
Operating Temperature -20°C to +70°C (-4°F to +158°F)
Mounting Type Standard 35mm DIN-rail or wall-mount enclosure

Frequently Asked Questions

Get answers to common queries about the Industrial IIoT Edge Gateway and Smart Manufacturing.

The gateway natively supports Modbus RTU, Modbus TCP, OPC UA, and can interface with major PLC brands (Siemens, Allen-Bradley, Schneider, Delta) to standardize data into MQTT or JSON formats for cloud ingestion.

It features a built-in "Store-and-Forward" mechanism. When network connectivity is lost, sensor and machine data is securely buffered on local flash storage and automatically synchronized with the cloud once the connection is restored.

Yes. The gateway supports secure TLS encryption and MQTT protocols, allowing direct integration with AWS IoT Core, Microsoft Azure IoT Hub, or custom enterprise SCADA servers.

It accepts a wide industrial voltage range of 9V to 36V DC, making it compatible with standard factory control panel power supplies.

Ready to Upgrade Your Plant Connectivity & Industry 4.0 Readiness?

Contact SunBio IT Solutions in Bengaluru to get deployment specifications or a custom quote for your smart manufacturing facility.

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